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Top10failureofproductSafetyaudit

1.Noprovidelockingdeviceforincomingmaterialin“Justloading&waitingfortesting”+“Testpassed&readyforproduction”.Furthermore,noname&photosofassignedpersonthatonlyallowedtoworkinwarehouse

2.NoBillofMaterial(BOM)forallincomingmaterialtoensureputtingcorrectmaterialsintobulkproduction.

3.Nolabeltoshowtrimsstatusinincomingwarehouse

4.Norecordstoverifytrimdistributetowhichbuyer,whichstyle#&whichPO#.

5.PoorcontrolofTrimattachmentprocess(Nolabelofmachine,notfollowtrimdatasheettosetupmachine,noquarantineareatosegregateeverybatchwithlabel,nomockuptest)

6.Poorstorageoftrimintrimattachmentprocess(Nocleanup&returntheremaindertrimstotheirlineleaderafterwork&getmix-up,poorstorageoftrims–mix-upwithotherstyle&batcheswithoutlabel).

7.Poorhandlingofpaint(nobatchcode,noformula,nolabelonpaintcontainers,dirtenvironment&toolstocausecontamination,notusestainlesssteeltools,HaveMSDS)

8.Poorsharptools&needlecontrol(incorrectstockI/Orecordswithactual,insufficientdataonbrokenneedlerecords,notiedsharptools,nocheckingtipsonsharptools–becauseitstillcanuse,foundbrokenneedleinsewingmachine,nofollowupaction&procedurewhenmissingbrokenneedle&sharptools,removeneedlesfornousemachines)

9.Poorcontrolofneedledetection(Noneedlefreezone,notplacethetestspecimenonlower3points,noreservesareatoidentifyseparatethebatchesbetween2calibrationintervals,nofollowupaction&procedurewhengetalarm)

10.Poortraceabilitysystem(Cannottracebackfromfinishedcartontorawmaterial–testreports,inspectionreports,purchaseordertotrimsupplier,deliverynote).TCPQAwoulddotheBOMExercisetoensurefactoryhavetraceabilitysystem